Axial / Radial / LED Insertion

Axial Sequencer XG-1000


This XG-1000 is the latest and most practical axial sequencer model. With optional modules, it can be configurated up to 100 stations. XG-1000 is the packaged machine of Axial inserter XG-2000. XG-1000 sequence different types of 52mm axial tape into 42mm axial tape before the 42mm tape is fed to the XG-2000. XG-1000 can run at the speed of 26,000 pcs/h. The excellent stable in sequencing performance of XG-1000 is promised by independent models, easy operating software.
Technical Specifications:  
Insertion Rate 26,000 pcs/h
Non Performing Rate less than 100 PPM
Machine dimension (L × W × H) 52mm taped (resistors diodes, capacitors(axial), fuse and etc)
Unit station dimension (L × W × H) 3900mm×1000mm×1400mm(40stations)
Machine Weight 550mm×600mm×900mm (20 stations is a unit)
Power Supply 300kg(40stations)
Working Power 220V, AC (single phase) 50/60 HZ, 1.0KVA;
Machine noise 800W (Energy-saving)
Machine Weight 40 dB
     

Axial inserter XG-2000


Axial inserter XG-2000 series machines have the function of inserting the axial electrical components and jumper wire. The unique servo control system guarantees the excellent performance in the procedure of inserting, also promise the efficient saving of the jumper wire amount. Cause of the outstanding inserting of high speed and high density, the axial inserter XG-2000 brings you a flexible schedule of production. Based on the easy-understanding platform, the design of man-machine interface will help you improve the quality of the production and the efficiency of the producing.
Technical Specifications:  
Insertion Rate 24000PCS / H
Non Performing Rate Less than 200 PPM
Insert direction Parallel 0°,90°,180°,270°
Components span Two-Hole Distance 5mm-30mm( 5.0mm-20mm) Insert jumper wire can reach
PCB Size (Min)50 mm x50mm 、(Max)450mm x 450mm
Components available Capacitors, transistors, diodes, resistors, fuse and so on, must be Tape packed electronic components.
Jumper wire (JW) Independent feed device, no need sequencing.. diameter 0.5mm-0.7mm copper wire plated with tin.
Clinch Length / Clinch Degree 1.2-2.2MM (adjustable) / 10-35° (adjustable)
Power supply 220V, AC (single phase) 50/60 HZ, 1.5KVA;
     

Radial inserter XG-3000


This XG-3000 is the latest and most practical radial inserting model. With optional modules it can be used to insert the bulk LED. XG 3000 is the only inserter model. The excellent stable inserting performance of XG-3000 is promised by independent several sets of the servo control system. Based on Windows 2000 system the application software is designed for easy operation and more understanding. Machine support Capacitor, Transistor, LED lights, switch. Resistor, Connector and other radial tape packed material.
Technical Specifications:  
Insertion Rate 18,000 pcs/hr
Non Performing Rate less than 500 PPM
Insert Theta 0 to360 deg, increment of 1 deg
Components Span Dual Span 2.5mm/5.0mm
Clinch Length / Clinch Degree 1.2 to 2.2 mm (adjustable) / 10-35 deg (adjustable)
Components Specs Max Body height 23mm & max body diameter 13mm
PCB Size Min-50×50mm, Max-450×450mm
Power Supply 220V (AC) Single Phase, 50/60 Hz, 2.0KVA
Optional Module LED vibrating Feeder (for loose LED Insertion)
     

LED Inserter XG-3300


Sciencgo LED Inserter XG-3300 provides outgoing board quality levels of 300 ppm or better with high insertion speed, providing superior reliability and price performance. The LED Inserter XG3300 can insert the LEDs from bulk input packages into printed circuit boards. After the double photoelectric detecting, the bulk input packages LEDs will be at the right polarization. And sent to the CTA. The XG-3300 delivers high throughput, reaching 18,000 cph (0.2 seconds/insertion).
Technical Specifications:  
Insertion Rate 18000PCS / H
Insert Capability 0°-360°, increment of 1°
PCB Size (Min) 50 mm x50mm (Max) 450mm x 450mm, Max body height up to 23mm, max body diameter up to 13mm
Component specifications / type (electrolytic, ceramic, box,and film), transistor, LED lights, key switch, resistor, connectors, wire, and other vertical tape packed materials)
Clinch Length / Clinch degree 1.2-2.2MM (adjustable) / 10-35°(adjustable)
Power supply 220V, AC (single phase) 50/60 HZ, 2.0KVA
     

Axial inserter XG-4000


This XG-4000 is high-speed, high precision and performance which is the new generation of axial insertion machine independently developed by Sciencgo. XG-4000 is the combination of the sequencer and axial inserter. It can insert different types of taped components such as diode, resistor jumper wire and etc.
Technical Specifications:  
Insertion Rate 24,000 pcs/hr
Non Performing Rate less than 300 PPM
Holes Span 5 to 20mm for component and 5 to 30mm for jumper wire
Clinch Length 1.2 to 2.2mm (adjustable)
PCB Size Min- 50×50mm, Max-450×450mm
Power Supply 220V (AC) Single Phase, 50/60 HZ,1.5KVA
     

The odd form inserter XG-7000


The odd form inserter XG-7000 series machines can send the various specs of bulk light touch switches and other odd form components from the vibrating feeder to the insertion head of the machine, and insert them into the PCB at the speed of 12000 PCS/H. The application software is based on the Windows 2000 system, which makes that is easy for human to communicate with the machine and improve the quality of the production and the efficiency.
Technical Specifications:  
Theoretical speed 12,000 / hour
Error Rate Less than 500PPM
Insert direction 0 °, 90 °, 180 °
Substrate size Maximum 450mm × 450mm
Power supply / Power consumption 220V, AC (single phase) 50/60HZ, 1.2KVA; 960W
Hole correction method Machine vision systems, multi-MARK vision correction.
     

Automatic riveting machine XG-9000


Automatic riveting machine XG-9000 can send the various specs of bulk rivet (1.6mm-3.5mm) , long rivet (20mm) and taped rivet from the vibrating feeder to the insertion head for the precision insertion into the PCB at the high speed of 15000 PCS/H. It has the manual or automatic modules to change the PCB. The application software is based on the Windows 2000 system, which offers a friendly interface to bring you the improvement of the combination of the production quality and the efficiency.
Technical Specifications:  
Theoretical speed 15,000 points / hour
Insert Error rate Less than 500PPM
Substrate size Maximum 450 × 450mm
Plug-in component object Can be inserted 1.6-3.5mm ordinary rivets, rivet length, rivet braid. Customers can request their matching 2-3 working head.
Power supply 220VAC (single phase); 50/60HZ; 1.0KVA
System Protection Uninterruptible power supply (UPS) configuration, run 15 minutes after power
Hole correction method Machine vision systems, multi-MARK vision correction
     
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